Benefits of Quick Recipe Changeovers and no clean Industrial Mixers

Benefits of Quick Recipe Changeovers and no clean Industrial Mixers

Getting ahead of your competitors relies on providing a wide range of products to meet ever-changing customer demand. But the proliferation of new product variants is a major stumbling block to achieving maximum throughput.  Why? Because more recipes mean more changeovers, more cleaning and increased idle time. All of which adds up to a longer end-to-end process and fewer batches being produced per shift. Having the right equipment in place can significantly reduce this time spent on profit-sapping activities between recipes.

The Challenge: Fixed Mixer Bottlenecks

The fixed nature of many mixers means they create a bottleneck when recipe changeovers and cleaning are required. The blender must be taken out of commission, so it can be thoroughly cleaned. This can take anything from half an hour for dry powders to a full eight-hour shift for wet and dry clean downs.

If several recipe changes are required throughout the day, a fixed mixer is highly inflexible and adds significant amounts of time to the end-to-end process therefore reducing equipment operational effectiveness significantly and mitigating the number of batches that can be produced.

The Solution: Intermediate Bulk Container (IBC) Blenders

Using IBCs turns a rigid inline process into a highly flexible one. By enabling product to be mixed in movable containers that are loaded onto the mixer, changeovers can be made instantaneously.

As the IBC becomes the blending vessel, no product comes into contact with the blender so the only item that needs to be cleaned is the IBC itself. This can be carried out offline allowing the blender to go straight back to work with another batch. This means that up to four different recipes or batches can be completed per hour. 

Compare this to a traditional blender that will sit idle for up to eight hours per changeover and the advantages are instantly obvious.

The Challenge: Ease of Cleaning

If you are buying a new mixing solution think about how long it will take to clean between recipes. Look for a well-designed mixer that has removable paddles and shafts. Also, ensure corners and joints can be efficiently and safely accessed for...

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Joel Low

Joel Low

Regional Sales Manager, MATCON Limited

Matcon IBC Systems help customers innovate and stay ahead of the competition. Our Cone Valve technology means that no matter what you might want to manufacture in the future, you will have the ability to handle the ingredients and recipes effectively – a future-proof solution! We work in partnership with you to create the right system design to fulfill your business needs.

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